Four-head tracking filling machine

GZG-4 four-head tracking filling machine, this machine is a tracked filling method, which can be compatible with a variety of specifications of bottle types, and there is no need to intercept the bottle filling like the traditional way when filling, and the filling action is completed during the movement of the bottle. When changing the bottle type production, there is no need to adjust too much mechanical position, the first production adjusts the parameters and stores them, and the next time the corresponding product is replaced, only one key call is needed to call the parameters, which can realize the automatic generation of filling capacity, filling nozzle height and filling speed and other parameters.
This machine is suitable for filling paste and liquid, it is driven by a servo motor to drive the piston and cooperate with a tee rotary valve to extract and punch out the material, and control the filling stroke by adjusting the pulse signal of the servo motor, which can adjust the filling volume.
This machine has the characteristics of compact and beautiful design, simple and easy to understand, and high accuracy.
The material contact parts of this machine are made of high-specification stainless steel material, which meets GMP requirements. For highly corrosive liquids, the piston seal is made of Teflon material to ensure the long-term stable operation of the equipment.
The machine can realize the one-key automatic cleaning function on the touch screen, and the length and number of cleaning time can be completed on the man-machine interface; According to the production needs of different customers, it can be done as CIP full tank cleaning, and the cylinder can be cleaned in an all-round way without dead ends, which fully meets the GMP requirements in filling production.
The filling volume and filling speed of this machine can be adjusted arbitrarily, and the filling accuracy is high. Diving filling, effectively solving the phenomenon of bubbling in the filling process of special materials.

Technical characteristics and parameters:

Configuration list

Automatic cap sorting machine

Manually pour the messy bottles or inner stoppers or outer caps or other materials into the bottle storage box → lift → the materials into the next process.

Technical parameters
1. Applicable materials: bottles, inner stoppers, outer caps, etc
2. Speed: adjustable, to meet the use of cap unloading machine and lifting capping machine for the next process equipment, which is a special equipment for automatic cap unloading and cap dropping, mainly used in the supporting equipment of the filling line, and the main function is to uncap and release the cap.
3. Size: 800*1000*2500mm
4. Weight of the whole machine: 150kg
5. Power: 0.37kw (adjustable speed)
6. Material: stainless steel for the whole machine

Constituent:
The capping machine is generally composed of two parts, the automatic cap trimming part and the lid dropping part. It comprises a bottle cap lifting conveyor belt and a silo, the lifting conveyor belt is provided with a transverse stopper carrying the bottle cap, and the inclination angle of a section of the lifting conveyor belt and the stopper have the following cooperation relationship: the center of gravity of the reverse cap in the section is outside the stopper, and the center of gravity of the front cap in the section is in the stopper. The present invention takes advantage of the fact that the center of gravity of the bottle cap does not coincide with its geometric center, so that the reverse cap falls out of the stop strip in the above section of the lifting conveyor belt under the action of its own gravity, falls back to the silo freely, and completes the capping, therefore, the impact on the cap is small, the cap is not easy to break when the cap is uneven, and multiple caps can be sorted out at the same time, which can double the efficiency of capping.

Peculiarity:
The capping system mainly adopts a belt capping device running in a straight line to achieve the purpose of capping capping. The support system is to support the vertical cap lifting system, and the inclination angle of the belt of the cap lifting system can be adjusted to meet the capping needs of different heights. The capping system makes the cap fall accurately at the mouth of the bottle through the curved guide rail, so as to achieve the combination with the automatic crawler capping machine. This equipment has the characteristics of simple and reasonable structure, good degree of automation, no need to climb high for supply and covering, and easy operation.

Automatic capping machine

Description and characteristics of equipment performance
1. The diameter of the lid is φ30~φ130mm, and the height of the bottle is 50~250mm; Lid height: 5~15mm, the lid is required to be non-deformed, and the hardness is good;
2. The production efficiency is adjustable, up to 50 cans per minute;
3. The overall appearance material is mainly made of stainless steel, with a thickness of 1.2mm;
1. It is controlled by key switches, which is convenient and simple to use.
2. The equipment can include the cap feeding part, and the lid lifter can be selected according to actual needs;
3. Replacing different bottles requires replacing the turntable, lower cap groove, adjusting the protective fence and capping wheel, and the time is about 40 minutes;
9. Equipped with a conveyor belt with a length of 1 meter, a height of 1.3 meters, and a width of 800mm;
10. The size of the equipment is 1 meter long and 0.8 meters wide * 1.3 meters high;
11. The net weight is about 160KG, and the gross weight is about 200KG;
12. Power supply: 380V, 50/60H, 0.8kW;
13. The material of the conveyor belt is stainless steel;
15. If the bottle diameter remains unchanged and the height is different, the height of the cap and gland need to be adjusted, and the adjustment time is about 10 minutes, but the height difference does not affect the stable conveying.
16. The machine needs to be connected to the air compressor, in order to make the equipment work continuously and quickly, it is recommended to connect the air compressor with a power of 5KW, please bring your own;
17. This product is mainly suitable for dust-proof plastic cap sealing of all kinds of PET plastic, iron, aluminum and paper round bottles, the product design is advanced, the structure is reasonable, and the operation is simple, is the food, medicine, tea and chemical industry and other industries must be ideal packaging equipment.
Water-cooled aluminum foil sealer

Note: When installing the machine for the first time, be sure to ensure that there is water flowing back in the tank before pressing the “start” button. If the device is deactivated for a long time, repeat this step when using it again.
Note: This machine must be reliably grounded!
This machine must be added with antifreeze in winter!

Overview:
The high-power water-cooled aluminum foil sealer is the latest product with dual cooling system developed by our company, which is especially suitable for use in tropical and subtropical areas or areas with continuous work needs, and can seal the mouth of the container bottle. The material of the container can be polyethylene (PE), polypropylene (PP), polystyrene (PS), polyester (PET), ABS, glass, ceramic, metal bottle body and cap are not allowed.
This equipment is used in pharmaceutical, pesticide, food, petrochemical, cosmetic, chemical and other industries to seal the aluminum foil of containers to play the role of sealing, anti-counterfeiting and anti-theft.

Main technical parameters:

Automatic servo high-speed single labeling machine

Basic purpose of the equipment
Applicable labels: self-adhesive labels, self-adhesive films, electronic supervision codes, barcodes, etc.;
Applicable products: Products that require labels to be attached to the side plane, side large arc surface, circumferential surface, square circumference surface, and top surface;
Application industry: widely used in food, toys, daily chemicals, electronics, medicine, hardware, plastics, printing and other industries;

Equipment characteristics
The whole machine adopts a PLC control system with mature technology, so that the whole machine runs stably and at high speed;
The operating system adopts touch screen control, which is easy to operate, practical and efficient;
Screw adjustment pressing mechanism, precise action;
Frequency conversion speed regulation mechanism to ensure smooth and accurate correction;
Wide range of use, multi-purpose and adaptable;

Equipment advantages:
Powerful function, one machine can realize 4 kinds of product labeling (square bottle, round bottle, flat bottle, special-shaped bottle)
Flat labeling, no wrinkles, no bubbles, good labeling accuracy, high efficiency and stability;
Using flexible adjustment of the topping mechanism and guide mechanism, the ingenious design of the mechanical adjustment of the structural combination of the part and the label winding, the degree of freedom of the labeling position is easy to fine-tune (it can be fixed after adjustment), so that the conversion adjustment and label winding between different products becomes simple and time-saving;
For flat bottles, square bottles, and curved bottles, the sea surface bottle separating wheel is used to automatically ensure that the bottles are neutral, and there are only simple requirements for workers to put bottles and the assembly line to dock into the bottles, which greatly reduces the difficulty of workers’ operation or assembly line docking.
It can be produced by a single machine or by an assembly line;
The main material of the equipment is stainless steel and high-grade aluminum alloy, the overall structure is firm, beautiful and generous;
Controlled by standard PLC + touch screen + standard sensor electronic control system, the human-computer interaction interface is full of Chinese annotations, easy to use, and simple to maintain;
Complete equipment supporting materials (including equipment structure, principle, operation, maintenance, repair, upgrade and other explanatory materials) to provide full guarantee for the normal operation of the equipment;
It has production counting function, power saving function (when there is no production within the set time, the equipment will automatically turn to the power saving standby state), and the production number setting reminder function.

Main specifications and technical parameters:

Main Electrical Equipment Configuration Table:

Conveyor line + platform line + interlaced line + power head

Interlaced line     Conveyor line